Canada Post Dual Satchel Mailbag

The Challenge:
Given that letter carriers will load up with up to 60 pounds of mail using multiple single satchels, DW was to design a dual satchel mail carrier bag system, with removable satchels, that reduces both short and long term back injuries and reduces mail handling.

Accomplishments:
• reduced mail handling by eliminating the need for a transfer bag to get the mail from the sorting stations to the road side drop boxes
• increased letter carrier comfort and support, by introducing adjustable form fitting cushioned straps
• maintained affordable carrier bag by designing for low cost manufacturing
• reduced letter carrier fatigue by introducing light weight design
• designed waist support which distributes weight evenly and fits comfortably
• introduced modular construction that accommodates all users
• this is now Canada Post’s standard issue mail bag

Responsibilities: Research, prototypes, limited testing, form-fit-function specifications for manufacturers to optimize fabrication details.