Nortel Networks Fiber Management

The Challenge:
Based on an existing 6 part sheet metal assembly, DW was asked to cost reduce the component and make it suitable for higher volume production.

Accomplishments:
• reduced the parts count from 6 to 1 part using a simple straight draw tool
• successfully addressed restricted space requirements while complying fully with fiber management guidelines
• created functional prototypes for full design evaluation prior to tool commissioning
• a high strength hinge design allowed for improved flip down fiber access and the incorporation of a usable work surface

Responsibilities:
Human factors analysis, concept generation, industrial design, plastic part design, 3D CAD modeling, prototyping, mold fill analysis, manufacturing specs and vendor liaison.